75mm boot shims.
- wabene
- Posts: 716
- Joined: Sat Feb 06, 2021 9:53 am
- Location: Duluth Minnesota
- Ski style: Stiff kneed and wide eyed.
- Favorite Skis: Åsnes Gamme, Fischer SB98, Mashus M50, M78, Pano M62
- Favorite boots: Crispi Svartsen 75mm, Scarpa T4
- Occupation: Carpenter
75mm boot shims.
The leaves are turning and snow will be here soon. Very exciting!
My 3 pin bindings are all Voile which have worked well on my Crispi, Alico and Fischer boots. They all have thicker duckbills. I just picked up a like new, used pair of lightweight and soft Merrell boots I want to try for longer and mellow adventures cruising mostly flats with my Gammes and Åsnes woodies. The duckbill is only 12mm, thus too thin for the Voile's. I'm racking my brain trying to come up with a shim solution. I thought about glueing a piece of bicycle tire inner tube to the top of the bill, but I think that would be too thin and require many layers. Any ideas on something a little thicker that would still cut easy to cut to shape? I need to make up 4mm to get in the Voile's 16mm bottom spec.
My 3 pin bindings are all Voile which have worked well on my Crispi, Alico and Fischer boots. They all have thicker duckbills. I just picked up a like new, used pair of lightweight and soft Merrell boots I want to try for longer and mellow adventures cruising mostly flats with my Gammes and Åsnes woodies. The duckbill is only 12mm, thus too thin for the Voile's. I'm racking my brain trying to come up with a shim solution. I thought about glueing a piece of bicycle tire inner tube to the top of the bill, but I think that would be too thin and require many layers. Any ideas on something a little thicker that would still cut easy to cut to shape? I need to make up 4mm to get in the Voile's 16mm bottom spec.
- bark-eater
- Posts: 46
- Joined: Thu Jan 13, 2022 5:57 am
Re: 75mm boot shims.
Good hardware stores have sheets of orange hard rubber gasket material in different thicknesses. I might try and cut a larger piece to pad the bindings bail, and attach with zipties when in use.
- lowangle al
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Re: 75mm boot shims.
I also would put the spacer on the bail, otherwise I would put some 3pin xc bindings on the wood Asnes and have a proper set up dedicated to xc.
- wabene
- Posts: 716
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- Location: Duluth Minnesota
- Ski style: Stiff kneed and wide eyed.
- Favorite Skis: Åsnes Gamme, Fischer SB98, Mashus M50, M78, Pano M62
- Favorite boots: Crispi Svartsen 75mm, Scarpa T4
- Occupation: Carpenter
Re: 75mm boot shims.
To follow up after exhausting materials I had laying around such as a tile shim, I went online. I ended up ordering a small sheet of shoe sole rubber that is 5mm thick. I will glue that to the top of the duckbill. This should look good, maybe even original and will make it so I can just pop the boots on any skis with Voile 3 pins. The duckbill will be 17mm thick. Then we can see how well the old glue in the boots holds up
- phoenix
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Re: 75mm boot shims.
I'll be curious to hear how that works out for you.
Re: 75mm boot shims.
I think that the shoe sole rubber is a good call. I made similar shims for my Alaska 75 last season out of 2mm vinyl. That gave me a total of 17mm and good clamping pressure with the Voile 3PC. Prep work was key to getting them to stay on for any length of time.wabene wrote: ↑Tue Oct 04, 2022 2:20 pmTo follow up after exhausting materials I had laying around such as a tile shim, I went online. I ended up ordering a small sheet of shoe sole rubber that is 5mm thick. I will glue that to the top of the duckbill. This should look good, maybe even original and will make it so I can just pop the boots on any skis with Voile 3 pins. The duckbill will be 17mm thick. Then we can see how well the old glue in the boots holds up
I'd recommend:
1. Wiping with isopropyl alcohol to remove any residue.
2. Scuffing the mating surfaces with 100 grit sand paper.
3. Flame treat the mating surfaces.
4. Using Shoe Goo and clamp them in place for at least 24 hours.
5. Leave a little space between the shim and the toe rand. If no space, when the duckbill flexes, it'll push at the shim edge and cause the glue joint to begin to fail at the rand. I noticed this happening after my first day testing them out.
Using the above, the shims held well for several trips, probably 25-30 miles total. They may have been good for longer but I ultimately decided to change my Voile 3PC out in favor of the RST Cable bindings so, no longer need the extra thickness. The shims were still holding well when I peeled them off.
Good luck!
- wabene
- Posts: 716
- Joined: Sat Feb 06, 2021 9:53 am
- Location: Duluth Minnesota
- Ski style: Stiff kneed and wide eyed.
- Favorite Skis: Åsnes Gamme, Fischer SB98, Mashus M50, M78, Pano M62
- Favorite boots: Crispi Svartsen 75mm, Scarpa T4
- Occupation: Carpenter
Re: 75mm boot shims.
Thanks jalp, good advice with expansion joint between the shim and the rand.jalp wrote: ↑Sat Oct 08, 2022 4:50 pmI think that the shoe sole rubber is a good call. I made similar shims for my Alaska 75 last season out of 2mm vinyl. That gave me a total of 17mm and good clamping pressure with the Voile 3PC. Prep work was key to getting them to stay on for any length of time.wabene wrote: ↑Tue Oct 04, 2022 2:20 pmTo follow up after exhausting materials I had laying around such as a tile shim, I went online. I ended up ordering a small sheet of shoe sole rubber that is 5mm thick. I will glue that to the top of the duckbill. This should look good, maybe even original and will make it so I can just pop the boots on any skis with Voile 3 pins. The duckbill will be 17mm thick. Then we can see how well the old glue in the boots holds up
I'd recommend:
1. Wiping with isopropyl alcohol to remove any residue.
2. Scuffing the mating surfaces with 100 grit sand paper.
3. Flame treat the mating surfaces.
4. Using Shoe Goo and clamp them in place for at least 24 hours.
5. Leave a little space between the shim and the toe rand. If no space, when the duckbill flexes, it'll push at the shim edge and cause the glue joint to begin to fail at the rand. I noticed this happening after my first day testing them out.
Using the above, the shims held well for several trips, probably 25-30 miles total. They may have been good for longer but I ultimately decided to change my Voile 3PC out in favor of the RST Cable bindings so, no longer need the extra thickness. The shims were still holding well when I peeled them off.
Good luck!
Dang I wish I had come across the changed Voile binding threads/arguments/rants from way back in 2014 before I put this binding on 5 pairs of skis! Ah well no turning back now and it is only this one boot that's too thin. I just picked up some like new/used Norwegian welted Heierling's and the bill is 17-18mm, so just fine.
- Rodbelan
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Re: 75mm boot shims.
I did the same with 2 voile 3 pin bindings... I glued a stiff, thick, leather piece to act as a shim. It worked fine. I'll need to reglue them after 2 seasons...
Since the bail is in steel (the rest of the body is in aluminium), I could probably weld a shim in place—I'll never use a plastic boot with these (mounted on Glittertinds). I could make two small parts... It wouldn't add weight significantly. I'll have to check further. I could also remove the bail, plug the holes (Tig welding) et redrill in lower position. Did I mention that welding is a passion for me? LOL
Since the bail is in steel (the rest of the body is in aluminium), I could probably weld a shim in place—I'll never use a plastic boot with these (mounted on Glittertinds). I could make two small parts... It wouldn't add weight significantly. I'll have to check further. I could also remove the bail, plug the holes (Tig welding) et redrill in lower position. Did I mention that welding is a passion for me? LOL
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- wabene
- Posts: 716
- Joined: Sat Feb 06, 2021 9:53 am
- Location: Duluth Minnesota
- Ski style: Stiff kneed and wide eyed.
- Favorite Skis: Åsnes Gamme, Fischer SB98, Mashus M50, M78, Pano M62
- Favorite boots: Crispi Svartsen 75mm, Scarpa T4
- Occupation: Carpenter
Re: 75mm boot shims.
The boot shim project is complete. I could've spent more time cleaning up the rough edges with the belt sander etc, but whatever they are good enough.
First I cut out the rubber from some paper templates. Got set up with the black shoe goo and applicator. A little rough but glued on. Cleaned up and measuring about 17.5mm so it's pretty tight on the second click of the Voile 3PC. These are, I think, pretty old boots. We will see how they hold up. The are quite comfortable and light. As you can see this is a Merrill sole not Vibram and I don't think there is any metal reinforcing the holes. They could end up being a good candidate for smile plates
First I cut out the rubber from some paper templates. Got set up with the black shoe goo and applicator. A little rough but glued on. Cleaned up and measuring about 17.5mm so it's pretty tight on the second click of the Voile 3PC. These are, I think, pretty old boots. We will see how they hold up. The are quite comfortable and light. As you can see this is a Merrill sole not Vibram and I don't think there is any metal reinforcing the holes. They could end up being a good candidate for smile plates
- Chisana
- Posts: 176
- Joined: Fri Jan 27, 2017 12:13 am
- Location: Alaska
- Ski style: Sliding on snow
- Favorite Skis: EMS Woodies
- Favorite boots: Merrell ultras
- Occupation: Fisherman
Re: 75mm boot shims.
Nice work! I have owned several pair of these merrill 3pins and unfortunately,as they aged, the glue holding the sole to the upper failed. Other. Than that, they were a great option for 3pin kick and glide. I wish merrill still made them. The only thing I can find with a similar duckbill today are whitewoods,which are available at a very good price, but not very durable and the soles on larger sizes (12 and above) won't fit in most groomed classic trails.